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21 Oct 2025, 16:44 [ UTC - 5; DST ]


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 Post subject: Re: Battery cart for TPE 331 engines
PostPosted: 15 Oct 2025, 16:40 
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Joined: 02/24/14
Posts: 329
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Company: iRecover US Inc
Location: Ponoka AB
Aircraft: MU-2B-20 MU-2B-26A
Username Protected wrote:
Have you thought about using a wall powered GPU such as the Hobart GPU 400? It has been a few years since I have had one, however, they were going for around $7,000 in used condition.


The Hobart 400 is too small as it only has 400A continuous, whereas 800A continuous is recommended for the TPE 331.

Hilgard


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 Post subject: Re: Battery cart for TPE 331 engines
PostPosted: 15 Oct 2025, 17:10 
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Joined: 10/12/20
Posts: 312
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Have you looked at Aerolithium? They will make you an oversized lithium GPU for much less than startpak. Aerolithium gets a bad rap for trying to suggest their batteries are approved for certified aircraft but in the case of GPUs, it works great for the price.


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 Post subject: Re: Battery cart for TPE 331 engines
PostPosted: 15 Oct 2025, 21:55 
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Joined: 09/18/21
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We had a flightline supervisor that insisted on starting every helicopter with a GPU. No one was going to overtemp an engine on his watch. 99% of our flights were local but then one day the guys took a helicopter on a trip and at their first fuel stop the helicopter didn't have enough power to restart. Turns out the GPU had been masking a bad battery for months. They were at a small country airport and after much searching finally found an APU, but could have easily been stuck there overnight.


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 Post subject: Re: Battery cart for TPE 331 engines
PostPosted: 15 Oct 2025, 22:29 
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Joined: 02/09/09
Posts: 6501
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Company: RNP Aviation Services
Location: Owosso, MI (KRNP)
Aircraft: 1969 Bonanza V35A
If you are interested in building one, it's not difficult to build a battery cart.

A low cost, small trailer (aka Harbor Freight, Northern Tool, etc.), six 1800D 12V truck batteries and a cable will give you a 24V battery cart similar to the unit Tronair makes.

https://www.tronair.com/products/11-6602-1000

You could build it for around $1000-1500.

I had the Tronair unit that was given to me and I used it often on a C-441. I also built a smaller version with four batteries. If you need 28V, Boeing (aka Aviall) used to sell a 4V battery that was used in their Bumblebee series battery carts.


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 Post subject: Re: Battery cart for TPE 331 engines
PostPosted: 18 Oct 2025, 12:38 
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Joined: 11/25/19
Posts: 234
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Aircraft: Aerostar 601P, AS350
My Merlin (-10s) got fresh overhauled Nicad batteries at the A-D checks this year, starts as good on batteries as it does on GPU (about 38 seconds unless it’s cold outside). The MT props make a big difference. This is my first aircraft with Nicad batteries and I’m pretty impressed so far, plus they are serviceable.
But I do use a peak power pack 500 pretty much every time. https://peakpowerpacks.com/.


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