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05 May 2025, 00:37 [ UTC - 5; DST ]


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 Post subject: Re: Twin Commander 1000 vs Conquest II 441
PostPosted: 18 Oct 2022, 09:35 
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Username Protected wrote:

I went 10+ years. Props were fine, basically all parts passed. Most prop blades are scrapped due to failing dimensional tolerance which comes from repeated grinding during overhaul. In other words, the overhaul causes more wear than the use.

Mike C.


Exactly.

Also, this is internal Hartzell policy that an overhaul entails a grinding of the blade. That's not what an overhaul needs to mean (and it doesn't on the Hamilton Standards), but in Hartzell-speak, it does. The reasons are obvious. They claim the fine high vibration cycles/harmonics stiffens the outer layer of the blade and makes that brittle, which makes very little sense to me as that outer layer sits about 0.5mm further away than the inner- or rest-of-blade's material - surely, they would be equally affected in a thin airfoil like that?

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 Post subject: Re: Twin Commander 1000 vs Conquest II 441
PostPosted: 18 Oct 2022, 09:50 
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Joined: 12/15/10
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Location: Burlington VT KBTV
Aircraft: C441 N441WD
Great thread!
There is a Low Utilization Program for the 441. My plane has been on it since 2016. program is for under 200 hrs. /year.
Great dispatch reliability. RVSM is used more for weather avoidance and flight comfort than cruising high for max range. Most of my flights are North-South.


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 Post subject: Re: Twin Commander 1000 vs Conquest II 441
PostPosted: 18 Oct 2022, 10:00 
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Username Protected wrote:
There is a Low Utilization Program for the 441.

Who provides that program, Textron or someone else? This matters a lot for how the regulations are applied.

My copy of the 441 MM (rev 16) does not have the red annotations in your excerpt. They do not look like they came from Textron.

Mike C.

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 Post subject: Re: Twin Commander 1000 vs Conquest II 441
PostPosted: 18 Oct 2022, 10:25 
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Joined: 02/09/09
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Location: Owosso, MI (KRNP)
Aircraft: 1969 Bonanza V35A
Bacon had it when I looked into it. We decided against it only because we were considering putting the airplane on a 135 certificate and we met all of the requirements.... until a recent Honeywell SB put an end to those thoughts anyways...


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 Post subject: Re: Twin Commander 1000 vs Conquest II 441
PostPosted: 18 Oct 2022, 10:28 
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Company: Tack Mobile
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Aircraft: C441
Username Protected wrote:

I've never heard of a fuel computer killing anyone on a 441, but I have heard of pilots killing themselves without one. I did hear of a guy who went into the grass once after a temp probe failed.

If you're concerned about takeoff/landing the limiters are easy enough to flip off for takeoff/landing (that is what FSI teaches).


For a 331 guy, the fact that the computers have control of the fuel flow is interesting and somewhat unique to the 441. I was told by engine shop guys many years ago about the failure modes and it stuck with me. That never stopped me from doing post overhaul flight checks in a couple while they play with all the parameters with a magic box plugged in. And in no way am I current on the plane.

Cessna got it mostly right with the 441, it’s a hell of a plane, and I wish Beech did as well with their installation of the 331.

Some light reading;

https://www.atsb.gov.au/publications/in ... 200300458/

https://assets.publishing.service.gov.u ... Append.pdf

https://www.baaa-acro.com/crash/crash-c ... i-lakeland


There’s another guy that went into the grass, can’t find the report. In the rare event this happens on takeoff you cut fuel, or are supposed to. Needs practiced every year like an a failure after takeoff, no time to think about it. This is one reason I think it is important to train in a sim with a real cockpit so you can develop muscle memory. I don’t think anyone has ever been killed (or possibly even hurt) in the last 40+ years of operating these planes (edit: due to the fuel computer).

Thanks for the links I am going to FSI tomorrow and will mention them. Instructors love it when you correct them and share info they don’t know.

Last edited on 18 Oct 2022, 11:56, edited 1 time in total.

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 Post subject: Re: Twin Commander 1000 vs Conquest II 441
PostPosted: 18 Oct 2022, 10:49 
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I didn't even realize FSI still offered 441 training until a couple days ago. I'm schedule for Simcom for recurrent in two weeks...


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 Post subject: Re: Twin Commander 1000 vs Conquest II 441
PostPosted: 18 Oct 2022, 11:57 
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Username Protected wrote:
I didn't even realize FSI still offered 441 training until a couple days ago. I'm schedule for Simcom for recurrent in two weeks...


They just moved the sim to Wichita. I haven't been to the new location yet. It's a real cockpit, visuals and flight model are laughable which is fine. Procedures trainer is all I am looking for.


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 Post subject: Re: Twin Commander 1000 vs Conquest II 441
PostPosted: 18 Oct 2022, 13:11 
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Username Protected wrote:
....until a recent Honeywell SB put an end to those thoughts anyways...

Which SB Jason and how onerous is it?


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 Post subject: Re: Twin Commander 1000 vs Conquest II 441
PostPosted: 18 Oct 2022, 14:09 
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Username Protected wrote:
There’s another guy that went into the grass, can’t find the report. In the rare event this happens on takeoff you cut fuel, or are supposed to. Needs practiced every year like an a failure after takeoff, no time to think about it. This is one reason I think it is important to train in a sim with a real cockpit so you can develop muscle memory. I don’t think anyone has ever been killed (or possibly even hurt) in the last 40+ years of operating these planes (edit: due to the fuel computer).

The mechanical FCU on most TPE331 airplanes can have various failures mode. My former MU2 had "fail high" FCUs, which meant if the metal spline broke, the FCU failed to high power, about 130% torque. This is preferred since this is safer, IMO.

The FAA issued an AD requiring all FCUs to be modified to "fail low". This mod used a plastic Vespel spline. When that fails, the engine goes to low power, potentially under flight idle.

Due to a high failure rate of "fail low" FCUs, mostly due to the plastic spline, the FAA allowed an AMOC of inspecting the older metal spline fail high FCUs every 1000 hours. This is what I did on my MU2. I recommend anyone who has fail high FCUs keep them.

The 441 was not among the affect models for this AD, however, because it had the fuel computer and thus not the same design. So it avoided all this shenanigans. The implication is that the -8, -10N engine setup is less susceptible to this issue.

Any FCU, mechanical or electronic, can cause the wrong power on the engine and you have to deal with it. A sim is basically the only place you can truly practice this. The Simcom sim had both fail high and fail low options (at least, for the MU2).

I'm ambivalent about the 441 having a fuel computer. It is nice to take care of some things, but it is also added complexity. I never really had trouble with my mechanical FCU on the MU2 despite the fact it had no automatic anything and you had to set power by a lookup table. Sounds annoying, but really it wasn't. My Citation has basically the same thing, set takeoff power by adjusting N1 based on altitude and temperature. No big deal.

Mike C.

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 Post subject: Re: Twin Commander 1000 vs Conquest II 441
PostPosted: 18 Oct 2022, 16:03 
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Here's an advantage to a Commander:

[youtube]http://youtu.be/wyDOkpiUn9c[/youtube]

Happened yesterday in Australia. Easy fix, most likely.

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 Post subject: Re: Twin Commander 1000 vs Conquest II 441
PostPosted: 18 Oct 2022, 16:26 
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Username Protected wrote:
Here's an advantage to a Commander:

[youtube]http://youtu.be/wyDOkpiUn9c[/youtube]

Happened yesterday in Australia. Easy fix, most likely.


Didn't realize what you were talking about until the nose, and only the nose, hit asphalt.


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 Post subject: Re: Twin Commander 1000 vs Conquest II 441
PostPosted: 18 Oct 2022, 16:32 
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Username Protected wrote:
Here's an advantage to a Commander:

Plenty of MU2s have been on their nose, the short body in particular, including my former one.

No prop or engine damage.

A 441 on its nose will get the props. The 441 has hydraulic gear similar to the Citation system which has been very reliable. I can't recall the last time I heard of a Citation or 441 landing gear up for mechanical reasons.

What the heck was that fire at engine shutdown all about? That was pretty serious looking! Surely that's not normal, is it?
Attachment:
commander-shutdown-fire.png

Mike C.


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 Post subject: Re: Twin Commander 1000 vs Conquest II 441
PostPosted: 18 Oct 2022, 18:13 
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Username Protected wrote:

What the heck was that fire at engine shutdown all about? That was pretty serious looking! Surely that's not normal, is it?
Mike C.


Think he just made an emergency shutdown by pulling the condition levers and some residual fuel must have caught fire.

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 Post subject: Re: Twin Commander 1000 vs Conquest II 441
PostPosted: 18 Oct 2022, 18:14 
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Joined: 12/15/10
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Location: Burlington VT KBTV
Aircraft: C441 N441WD
Username Protected wrote:
There is a Low Utilization Program for the 441.

Who provides that program, Textron or someone else? This matters a lot for how the regulations are applied.

My copy of the 441 MM (rev 16) does not have the red annotations in your excerpt. They do not look like they came from Textron.

Mike C.

I’ll have to dig that info up, but it had to be blessed by Cessna/Textron. I think Bacon had the same. We also follow a corrosion control inspection program in conjunction with the LUMP.

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 Post subject: Re: Twin Commander 1000 vs Conquest II 441
PostPosted: 18 Oct 2022, 19:26 
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Joined: 02/09/09
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Location: Owosso, MI (KRNP)
Aircraft: 1969 Bonanza V35A
Username Protected wrote:
....until a recent Honeywell SB put an end to those thoughts anyways...

Which SB Jason and how onerous is it?


This is what the maintenance shop that maintains the 441 that I flew and am getting back Friday after a couple years of not flying it. I don't have the number for it, the other pilot might have that along with the records:

"Honeywell added two Service Bulletins to the engines for an upgraded combustion can and first stage turbine wheel. In the past they added those bulletins and put a requirement on it that these need to be complied with at "Next Access or overhaul". They put a hard date and are forcing all the commercial operators to replace these parts if they want to continue operating commercially. It is fine for the Part 91 guys but not Part 135. "

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