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 Post subject: Emergency AD on Cessna Columbia
PostPosted: 10 Dec 2010, 18:25 
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Joined: 06/07/10
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Location: Boise, ID (S78)
Aircraft: 1964 Bonanza S35
Applicability
(c) This AD applies to the following Cessna Aircraft Company (Cessna) (Type Certificate A00003SE previously held by Columbia Aircraft Manufacturing (previously The Lancair Company)) airplanes certified in any category, as identified in table 1 of this AD:
Table 1 – Applicability
Model
Serial Numbers
LC41-550FG
411162, 411163, 411164, 411165, 411167, 411170, and 411171
LC42-550FG
420517
Subject
(d) Joint Aircraft System Component (JASC)/Air Transport Association (ATA) of America Code 57, Wings.
Unsafe Condition
(e) This AD was prompted by a Cessna Model LC41-550FG airplane that suffered a significant structural failure in the wing during a production acceptance flight test. The wing skin disbonded from the upper forward wing spar. The length of the disbond was approximately 7 feet. This condition, if not corrected, could result in catastrophic failure of the wing due to disbonding of the wing skin from the wing spar.
We are issuing this AD to prevent catastrophic failure of the wing due to disbonding of the wing skin from the wing spar.


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 Post subject: Re: Emergency AD on Cessna Columbia
PostPosted: 10 Dec 2010, 18:47 
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Location: Castle Rock, Colorado
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Ouch!

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 Post subject: Re: Emergency AD on Cessna Columbia
PostPosted: 20 Dec 2010, 11:12 
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Location: Boise, ID (S78)
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They have increased the number of affected aircraft. A revised AD came out Friday.


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 Post subject: Re: Emergency AD on Cessna Columbia
PostPosted: 20 Dec 2010, 11:33 
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Are those aircraft grounded?


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 Post subject: Re: Emergency AD on Cessna Columbia
PostPosted: 20 Dec 2010, 11:36 
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Joined: 12/10/08
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Location: Arizona (KSEZ)
I am sticking with my aluminum riveted (extra drag induced) airplane!


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 Post subject: Re: Emergency AD on Cessna Columbia
PostPosted: 20 Dec 2010, 11:42 
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From the original list they all seem to be the new aircraft. I wonder if this has something to do with moving their major composite work to Mexico. Hindsight is always 20/20, but I imagine they are regretting getting rid of some very experienced composite workers in Oregon.


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 Post subject: Re: Emergency AD on Cessna Columbia
PostPosted: 20 Dec 2010, 12:19 
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Joined: 04/06/08
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Location: Palm Beach, Florida F45
Username Protected wrote:
From the original list they all seem to be the new aircraft. I wonder if this has something to do with moving their major composite work to Mexico. Hindsight is always 20/20, but I imagine they are regretting getting rid of some very experienced composite workers in Oregon.


I heard they had a very hot day in the plant and somebody brought in a swamp fan. It changed the environment and affected the bonding on four wing surfaces. The expanded AD is likely to eliminate the any possiblity of other aircraft being affected. It sounded like they were certain they had a good understanding of the issue.

I also heard that the delaminated occured on a factory flight test during a VNE decent. The wing delaminated, but not to the extent that it risked complete failure.

It's a problem that will go away, but lesson learned.


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 Post subject: Re: Emergency AD on Cessna Columbia
PostPosted: 20 Dec 2010, 12:19 
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Location: Boise, ID (S78)
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Username Protected wrote:
Are those aircraft grounded?


Yes, see AD 2010-26-53.


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 Post subject: Re: Emergency AD on Cessna Columbia
PostPosted: 20 Dec 2010, 12:41 
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https://www.avantext.com/media/files/ADs/20102653.pdf


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 Post subject: Re: Emergency AD on Cessna Columbia
PostPosted: 20 Dec 2010, 12:54 
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Username Protected wrote:
I heard they had a very hot day in the plant and somebody brought in a swamp fan. It changed the environment and affected the bonding on four wing surfaces. The expanded AD is likely to eliminate the any possiblity of other aircraft being affected. It sounded like they were certain they had a good understanding of the issue.


Amazing how a little thing like bringing in a swamp cooler can create such an issue.

Luckily no one was hurt.

When people complain about the cost of certified aircraft they should consider how easily something like this can happen even in a factory environment and the cost to rectify it. Especially if they are building their own composite experimental in the garage. :)


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 Post subject: Re: Emergency AD on Cessna Columbia
PostPosted: 20 Dec 2010, 13:00 
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Joined: 04/06/08
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Location: Palm Beach, Florida F45
Username Protected wrote:
I heard they had a very hot day in the plant and somebody brought in a swamp fan. It changed the environment and affected the bonding on four wing surfaces. The expanded AD is likely to eliminate the any possiblity of other aircraft being affected. It sounded like they were certain they had a good understanding of the issue.


Amazing how a little thing like bringing in a swamp cooler can create such an issue.

Luckily no one was hurt.

When people complain about the cost of certified aircraft they should consider how easily something like this can happen even in a factory environment and the cost to rectify it. Especially if they are building their own composite experimental in the garage. :)


Humidity and chemistry don't always work well together.

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 Post subject: Re: Emergency AD on Cessna Columbia
PostPosted: 20 Dec 2010, 13:58 
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Joined: 06/02/10
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Company: Inscrutable Fasteners, LLC
Location: West Palm Beach - F45
Aircraft: Planeless
Username Protected wrote:
Humidity and chemistry don't always work well together.


As my research advisor (organic chemistry) once said "Water is not your friend"...

Best,
Rich


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 Post subject: Re: Emergency AD on Cessna Columbia
PostPosted: 21 Dec 2010, 21:00 
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Joined: 09/09/10
Posts: 21
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Location: Richmond, VA
Aircraft: BE-58, V35B, C-150
Username Protected wrote:
I am sticking with my aluminum riveted (extra drag induced) airplane!




Agreed! My aluminum ain't peeling off the spar because someone brings a fan to work!


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 Post subject: Re: Emergency AD on Cessna Columbia
PostPosted: 21 Dec 2010, 21:46 
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Joined: 12/27/08
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Location: St Louis, MO
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Username Protected wrote:
"Water is not your friend"...

No kidding, imagine if you had invented di-hydrous oxide.

Highly corrosive, 100 times the GWP of CO2, drowns people and floods houses everyday, talk about the next asbestos . . . :hide:

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 Post subject: Re: Emergency AD on Cessna Columbia
PostPosted: 21 Dec 2010, 22:14 
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Joined: 06/02/10
Posts: 7689
Post Likes: +5090
Company: Inscrutable Fasteners, LLC
Location: West Palm Beach - F45
Aircraft: Planeless
Username Protected wrote:
"Water is not your friend"...

No kidding, imagine if you had invented di-hydrous oxide.

Highly corrosive, 100 times the GWP of CO2, drowns people and floods houses everyday, talk about the next asbestos . . . :hide:


Agree. In it's gaseous form, it burns and causes thousands of injuries every year.

Best,
Rich

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