04 Jun 2025, 01:23 [ UTC - 5; DST ]
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Post subject: Re: Cessna Mustang turboprop Posted: 04 Jan 2015, 03:19 |
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Joined: 12/03/14 Posts: 20246 Post Likes: +25389 Company: Ciholas, Inc Location: KEHR
Aircraft: C560V
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Username Protected wrote: It can, just requires a lot of downforce on the tail. Uh, no. The CG has to be sane or the plane doesn't work. Basic aerodynamics. You can't remove two 300 pound engines behind the wing and bolt on a 400 pound engine and prop forward of the wing and have a sane CG without huge amounts of tail ballast. No practical production airplane can be built that way but it can be done for testing purposes. Mike C.
_________________ Email mikec (at) ciholas.com
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Post subject: Re: Cessna Mustang turboprop Posted: 04 Jan 2015, 09:37 |
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Joined: 05/29/09 Posts: 4166 Post Likes: +2987 Company: Craft Air Services, LLC Location: Hertford, NC
Aircraft: D50A
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Username Protected wrote: Yes there is certainly some exotic metallurgy in the jet and turboprop engines. There are also manufacturing tolerances that are almost unimaginable. The internal aerodynamics are pretty well mature, so most of the efficiency gains that remain to be realized are going to be in materials and tolerances. Neither of those roads to improvement are cheap. Are you sure? GE, Rolls Royce and Pratt continue to make turbofans more and more efficient. And the fundamental materials and tolerances have not changed. Just the designs are getting more and more sophisticated. just look at the changes in blade shapes for the first compressor fan over the years. New ones look almost like a sine wave; older ones were straight, in between they were curved.... None of these type advancements are being applied to turboprops. Probably because the market is not big enough.  Tim
I am mostly talking about the PT6A since that is what I know the most about, but yes materials, design, and tolerances are constantly changing. I know of several different airfoils that were used in the CT blades for example with the newer ones being made from single crystal superalloys. The vane rings have also evolved from cobalt to nickel to wherever it is they are made from now. There are also other internal aerodynamic changes made from time to time such as combustion liner upgrades and internally air cooled vane rings.
I had lunch back before Christmas with some of P&WC's top people and it was interesting to hear of the huge leap in efficiency from their original engine that has been a result of ever tightening tolerances. Their ability to hold ultra tight tolerances is almost unimaginable. It makes our Continentals look like they were carved out with dull axes.
From hearing them talk, you get the distinct impression that the limit of their machining ability is in many ways the limit of how to measure the finished part. If someone develops a new device that can move their decimal point one or two places to the left, they are going to buy and implement that technology.
_________________ Who is John Galt?
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Post subject: Re: Cessna Mustang turboprop Posted: 04 Jan 2015, 12:04 |
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Joined: 11/06/10 Posts: 12144 Post Likes: +3036 Company: Looking Location: Outside Boston, or some hotel somewhere
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Username Protected wrote: I am mostly talking about the PT6A since that is what I know the most about, but yes materials, design, and tolerances are constantly changing. I know of several different airfoils that were used in the CT blades for example with the newer ones being made from single crystal superalloys. The vane rings have also evolved from cobalt to nickel to wherever it is they are made from now. There are also other internal aerodynamic changes made from time to time such as combustion liner upgrades and internally air cooled vane rings.
I had lunch back before Christmas with some of P&WC's top people and it was interesting to hear of the huge leap in efficiency from their original engine that has been a result of ever tightening tolerances. Their ability to hold ultra tight tolerances is almost unimaginable. It makes our Continentals look like they were carved out with dull axes.
From hearing them talk, you get the distinct impression that the limit of their machining ability is in many ways the limit of how to measure the finished part. If someone develops a new device that can move their decimal point one or two places to the left, they are going to buy and implement that technology. Craig, Cool info. From a PT6 mechanic that works on KAs; he showed me parts the parts list from older KAs. If you have the smaller -21 engines and install the -21A you get a nice bump. But when you look at the the mid size PT6 and larger PT6 use on the 200 and 350 airplanes, the parts list changes every couple of years. It would be kinda cool to to find out how much has really changed across the models. Tim
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Post subject: Re: Cessna Mustang turboprop Posted: 04 Jan 2015, 13:11 |
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Joined: 05/29/09 Posts: 4166 Post Likes: +2987 Company: Craft Air Services, LLC Location: Hertford, NC
Aircraft: D50A
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Username Protected wrote: I am mostly talking about the PT6A since that is what I know the most about, but yes materials, design, and tolerances are constantly changing. I know of several different airfoils that were used in the CT blades for example with the newer ones being made from single crystal superalloys. The vane rings have also evolved from cobalt to nickel to wherever it is they are made from now. There are also other internal aerodynamic changes made from time to time such as combustion liner upgrades and internally air cooled vane rings.
I had lunch back before Christmas with some of P&WC's top people and it was interesting to hear of the huge leap in efficiency from their original engine that has been a result of ever tightening tolerances. Their ability to hold ultra tight tolerances is almost unimaginable. It makes our Continentals look like they were carved out with dull axes.
From hearing them talk, you get the distinct impression that the limit of their machining ability is in many ways the limit of how to measure the finished part. If someone develops a new device that can move their decimal point one or two places to the left, they are going to buy and implement that technology. Craig, Cool info. From a PT6 mechanic that works on KAs; he showed me parts the parts list from older KAs. If you have the smaller -21 engines and install the -21A you get a nice bump. But when you look at the the mid size PT6 and larger PT6 use on the 200 and 350 airplanes, the parts list changes every couple of years. It would be kinda cool to to find out how much has really changed across the models. Tim
Double check that info on the -21A. I'm not a King Air expert by any means, but from what little I know the original had a -6 engine which is the original that didn't have reversing props, or enough extra compressor capacity to pressurize the airframe.
Then came the -20 which was really the first commercially successful engine. They are quite primitive by today's standards and have a reputation for running hot, maxing out at a fairly low altitude, and are expensive to maintain due to their age and older design. One of their flaws is that they don't have a one piece vane ring. They use vane segments which have a tendency to burn out quickly (probably originally made of cobalt) and are no longer available from anyone at any price.
The -20A is the same engine with a different prop governor setup and some other minor differences.
The -21 is the first of the really nice modern engines. It is pretty much the same thing as the 680 HP engines like the -15, -27, and -28 but with only 550 HP due entirely to a limitation on the gearbox. The compressor and hot section are fully capable of turning out 680HP continuously if the torque limit weren't there. This engine has the primary/secondary fuel nozzle setup that allows for cooler/easier starting, a single piece CT vane ring of solid construction (nickel I think) and much reduced maintenance as compared to the -20. The -21 also had sufficient compressor performance to be able to pressurize and heat the cabin via bleed air without undue performance loss. According to Tom C. The early KA airframes had an ITT limit that was not determined by Pratt, but by Beech to artificially limit the performance of the aircraft. On later serial numbers, they went with the actual Pratt limit and that provided a large increase in performance. I'm not aware of the -21A.
A few KAs have -34's on them which is pretty much the 680HP engine bumped up to 750HP through the addition of a hollow air cooled vane ring. This is one of Pratt's all time winners in the ag and utility markets.
When you go up to 850 HP such as the -41 and -42 as found on KA 200s you find that Pratt added a second PT vane and a second set of PT blades to recover a little bit more HP. Due to the extra wheel and vane, these engines are longer and heavier than any of the previously mentioned engines and are considered "medium" sized PT6As.
Since we are talking about type certified engines here, it isn't as easy as incorporating every advancement in technology as they become available. The advancements that can be incorporated in existing designs are usually done so through the service bulletin process. Many times, the value of a PT6 depends in large part on the status of SBs that have been incorporated. Sometimes enough SBs are introduced to a design that an entirely new engine model evolves. That is the case with the -41 and -42. They are very nearly the same engine. It has been said that if you took a -41 and did every SB available, you would essentially have a -42. The good thing about the SB process is that the engine is still whatever the data plate says it is, so there is no need to get an STC to incorporate these upgrades.
On the other hand, sometimes there is such an improvement in an engine that it needs a new designation and therefore an STC to install in a particular airframe. This is what is happening with their PT6A-140 upgrade for the Caravans. Through more modern manufacturing methods (tighter tolerances, single crystal CT blades, etc.) they have packed "medium" sized power in a "small" size engine chassis and at the same time reduced fuel consumption 5%. It's a pretty impressive package.
While there is nothing truly revolutionary about the transformation of the PT6, slow and steady improvements in internal airflow, materials, and machining tolerances have taken their base engine from around 500HP in the late 1950s up through 1800HP today. Pratt claims that the specific fuel consumption has decreased about 20% over that time period.
Lest you think me a Pratt fanboy, GE has also made strides in the small turbine market. Their purchase of Walter put them in a position to compete with the PT6A. Now you have three companies servicing this market. GE put their engineers to work on the old Walter M-601 and they began by changing one of the compressor components. I think I heard their rep say that just that one single change lowered their SFC by 7%. They are also going to eventually take the M-601 (now called an H-80) somewhere into the 900hp range. Pretty impressive since they started with an ultra thirsty engine in the 700hp range from behind the iron curtain.
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Post subject: Re: Cessna Mustang turboprop Posted: 04 Jan 2015, 13:41 |
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Joined: 12/26/08 Posts: 3412 Post Likes: +1053 Location: --------- Charlotte, NC (KEQY) Alva, OK (KAVK)
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Post subject: Re: Cessna Mustang turboprop Posted: 04 Jan 2015, 14:35 |
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Joined: 05/29/09 Posts: 4166 Post Likes: +2987 Company: Craft Air Services, LLC Location: Hertford, NC
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Username Protected wrote: Craig,
Neat info. My point was that Pratt has put more effort into the medium and large PT6 lines and not done nearly as much with the small line. That seems to be changing now.
Tim Well, the medium and large PT6A is where the action is, so to speak. They all share a common design, so many of the innovations necessary for the development of the new larger engines have a chance of making their way back down the chain if it becomes apparent that they would be worthwhile mods. Your point is well taken in that the smaller engines are very mature technology and change comes slower to them. The PT6A-140 is a notable exception and I think it's development could potentially do a lot for upgrading airframes originally designed for the small chassis engines. Really all Pratt has to do is slap on a dual exhaust duct, and hopefully the 2200 rpm gearbox. Both of those mods to make the engine applicable to ag and King Air operators would be "off the shelf" and should be quite easy and cheap to accomplish. I think the -140 is almost 1/3 more capable than older engines that share the same dimensions, so it would be highly derated on a KA and should perform like a champ at altitude. Here's a short but very informative press release on the -140. http://www.ainonline.com/aviation-news/ ... chnologies
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