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 Post subject: Re: Cessna Mustang turboprop
PostPosted: 01 Jan 2015, 16:11 
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With the right power, it would be almost as fast as the Mustang and burn 30% less fuel, and go 1500 nm....

The problem is, it would cost nearly as much to build/buy as the Mustang...


There's the real issue. Plus only 6 seats. Better to put a single TP on a KA 200 AF from a comfort standpoint. However, if they could bring it in at a cost below the KA 90, it might might sense in the 510 AF.

RM

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 Post subject: Re: Cessna Mustang turboprop
PostPosted: 03 Jan 2015, 18:08 
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Wow very nice :bow: why Cessna don't move this project?

I would be EXTREMELY surprised if there isn't quite a lot of lead ballast in the tail of this airplane to make the CG work out. You can't remove two jet engines behind the wing and put a big PT6 in front of it and have a reasonable CG.

Thus any real SETP product from Textron would not look what you see in the picture. At best, the wing has to be pushed forward, which affects the cabin door location, which affects lots of other things.

My take on this project is that it is an engine test platform and not much else. Any real SETP will be close to a clean sheet design and not look like a Mustang.

The test airplane can tolerate a huge ballast to make it work since they can run with low fuel and cabin loads to gather the data they need. A production airplane can't.

Mike C.

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 Post subject: Re: Cessna Mustang turboprop
PostPosted: 03 Jan 2015, 21:28 
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Mike you think Cessna does the new project with some turboprop aircraft ? Also please your opinion , why turboprop and the turbofan engine cost so much money ? They use gold inside ?


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 Post subject: Re: Cessna Mustang turboprop
PostPosted: 03 Jan 2015, 21:45 
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They do use exotic alloys.

There are significant barriers to entry and minimal competition

The parts are very intricately designed and manufactured to very tight tolerances in small lots.

I took a tpe-331 engine operation course and was amazed at the intricacy of the parts. For example the igniters are basic spark plugs but have multiple, complex air channels machined through them for cooking airflow.


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 Post subject: Re: Cessna Mustang turboprop
PostPosted: 03 Jan 2015, 22:33 
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Wow very nice :bow: why Cessna don't move this project?

I would be EXTREMELY surprised if there isn't quite a lot of lead ballast in the tail of this airplane to make the CG work out. You can't remove two jet engines behind the wing and put a big PT6 in front of it and have a reasonable CG.

Thus any real SETP product from Textron would not look what you see in the picture. At best, the wing has to be pushed forward, which affects the cabin door location, which affects lots of other things.

My take on this project is that it is an engine test platform and not much else. Any real SETP will be close to a clean sheet design and not look like a Mustang.

The test airplane can tolerate a huge ballast to make it work since they can run with low fuel and cabin loads to gather the data they need. A production airplane can't.

Mike C.


Mike,

Why would Cessna use a Mustang or any other body for a TP test platform? They have Cessna Caravan's which are designed for a SETP.

If high altitude and testing the engine, a pressure suit for the pilot makes more sense.

Tim

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 Post subject: Re: Cessna Mustang turboprop
PostPosted: 03 Jan 2015, 23:24 
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They do use exotic alloys.

There are significant barriers to entry and minimal competition

The parts are very intricately designed and manufactured to very tight tolerances in small lots.

I took a tpe-331 engine operation course and was amazed at the intricacy of the parts. For example the igniters are basic spark plugs but have multiple, complex air channels machined through them for cooking airflow.


Significant barriers to entry. Correct? Exotic alloys. Total BS. You can get more exotic alloys these days in a hiking stove that you will get in a PT6. And it will cost much less than a single turbine blade. Next thing everyone will tell me is that Garmin uses better grade of resistors in their avionics vs their marine gear at 10% the price.


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 Post subject: Re: Cessna Mustang turboprop
PostPosted: 03 Jan 2015, 23:32 
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Maybe exotic was an overstatement. They dont sell anything to make turbine blades in the aviation aisle at lowes.

The PT6 is probably a great example of near monopoly pricing/behavior. Just not a lot of competition in the sub-1000 hp turboprop market.


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 Post subject: Re: Cessna Mustang turboprop
PostPosted: 03 Jan 2015, 23:43 
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Yes there is certainly some exotic metallurgy in the jet and turboprop engines. There are also manufacturing tolerances that are almost unimaginable. The internal aerodynamics are pretty well mature, so most of the efficiency gains that remain to be realized are going to be in materials and tolerances. Neither of those roads to improvement are cheap.

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 Post subject: Re: Cessna Mustang turboprop
PostPosted: 04 Jan 2015, 01:20 
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Yes there is certainly some exotic metallurgy in the jet and turboprop engines. There are also manufacturing tolerances that are almost unimaginable. The internal aerodynamics are pretty well mature, so most of the efficiency gains that remain to be realized are going to be in materials and tolerances. Neither of those roads to improvement are cheap.


Are you sure? GE, Rolls Royce and Pratt continue to make turbofans more and more efficient. And the fundamental materials and tolerances have not changed. Just the designs are getting more and more sophisticated. just look at the changes in blade shapes for the first compressor fan over the years. New ones look almost like a sine wave; older ones were straight, in between they were curved....
None of these type advancements are being applied to turboprops. Probably because the market is not big enough. :shrug:

Tim


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 Post subject: Re: Cessna Mustang turboprop
PostPosted: 04 Jan 2015, 02:03 
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Why would Cessna use a Mustang or any other body for a TP test platform? They have Cessna Caravan's which are designed for a SETP.

You need an airframe that can withstand the power, altitude, and airspeed you want to test at. The Mustang airframe provided that. A 208 doesn't.

Mike C.

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 Post subject: Re: Cessna Mustang turboprop
PostPosted: 04 Jan 2015, 02:13 
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Mike you think Cessna does the new project with some turboprop aircraft ?

Maybe. It seems like a viable product, something about the size of a TBM that costs less than a TBM. I am somewhat surprised Cessna/Textron has not done a SETP yet.

Quote:
Also please your opinion , why turboprop and the turbofan engine cost so much money ? They use gold inside ?

An OEM like Textron gets sweet deals on engines, so they actually don't cost as much as people think to them. The engine maker is looking at the long term residual revenue from engine parts and support going forward.

The cost of the engines is in two places mostly, the machining of the compressor and hot section parts in the airflow, and the control system be it mechanical or FADEC.

Typical T4 (inlet temperature) of a TPE331 is 1100C, or 2000F. That is glowing bright yellow hot (not quite "white hot"). The turbine wheel is going over 40,000 RPM. The blade is under tremendous forces. So, yes, it is hard to make.

Mike C.

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 Post subject: Re: Cessna Mustang turboprop
PostPosted: 04 Jan 2015, 02:15 
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Why would Cessna use a Mustang or any other body for a TP test platform? They have Cessna Caravan's which are designed for a SETP.

You need an airframe that can withstand the power, altitude, and airspeed you want to test at. The Mustang airframe provided that. A 208 doesn't.

Mike C.


Still does not make business sense. Cessna is not in the engine business.
Testing an engine on an airframe that is not the production airframe for an airframe manufacturer makes no sense. The prop has to be tuned to the production airframe; or you lose to much efficiency. Amount of bleed and other components are easy enough to determine from specs that you can do it on the ground in a computer. The cowling and mount points and engine configuration will have to be changed and updated.

At the end of the day, it makes absolutely no sense for Cessna to mount the engine on a Mustang body unless it is to complete initial proof of concept or other research related to a SETP. If Cessna is just testing new engines from Pratt, mount on the plane they sell. Only way the research will be valid.

Tim

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 Post subject: Re: Cessna Mustang turboprop
PostPosted: 04 Jan 2015, 02:35 
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Cessna is not in the engine business.

Part of their business is engine selection and evaluation.

Quote:
Testing an engine on an airframe that is not the production airframe for an airframe manufacturer makes no sense.

It can. The Mustang airframe represents the closest thing Cessna has to an SETP in terms of fuselage and wing design.

The closer you get to the real thing, the more reliable any extrapolations will be.

Quote:
The prop has to be tuned to the production airframe; or you lose to much efficiency.

Engine HP, altitude, and true airspeed play a far more significant role in prop tuning than the airframe. They can hang the same prop as the PC12 and be pretty darn close to optimum.

In the end, only Cessna knows why they did it. All I know is that the final SETP product can't look exactly like the picture due to CG issues.

Mike C.

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 Post subject: Re: Cessna Mustang turboprop
PostPosted: 04 Jan 2015, 02:51 
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All I know is that the final SETP product can't look exactly like the picture due to CG issues.


It can, just requires a lot of downforce on the tail. Very likely this would be inefficient; so not practical.

Tim


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 Post subject: Re: Cessna Mustang turboprop
PostPosted: 04 Jan 2015, 03:11 
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The turbine wheel is going over 40,000 RPM. The blade is under tremendous forces.

On a TPE331 going 41,730 RPM (100% RPM), the 1st stage turbine wheel blade is experiencing a centripetal force of 9,665 pounds. The blade only weighs 1 ounce, so this is about 150,000 Gs. If a human could be placed on the blade, they would be crushed by a force of 25 million pounds.

The stress on the root of the blade is over 50,000 PSI.

Plenty of materials can withstand 50,000 PSI. Plenty of materials can withstand 2000F. Not many can do it simultaneously and reliably.

Mike C.

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