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21 Oct 2025, 03:08 [ UTC - 5; DST ]


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 06 Jun 2025, 20:53 
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Al

What is the evidence you have at hand G100UL does not work w all engines as the approved STC says?

My engine, a factory Reman TSIO520UB, took me safely from CA to NY and back and many other trips regularly, LOP, 70%+ power, high teens, you name it. That is my sample of one evidence, no other unleaded fuel in the market offers such for this type of engine.

I missed to say I mixed w 100LL in many different proportions without any consideration from my side.

If you read what this vendor or others say, timing changes, compression changes, fuel flow changes may be needed to burn those fuels. As someone said earlier , a distraction…


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 06 Jun 2025, 22:47 
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Username Protected wrote:
Explain to me how the most obvious reason are flaws in their product. That's pure speculation.

It is pure speculation, yes. Instead of "flaw," you could also call it "tradeoff." There is some tradeoff that the much larger companies were unwilling to make, which results in their fuel not working for all engines. It's highly unlikely that they didn't know how to make a fuel that, just like GAMIs, works for all engines. They've intentionally not done that.

The obvious question is...why? I'd love to get an answer to that.

One possibility is that it might be very difficult to do without violating GAMI's patents. But I think it's more likely that those much larger companies simply don't understand the market as well as they think they do and have concluded (very incorrectly IMO) that their fuel can be successful even if it only serves 80% of the airplanes flying today as long as it comes with an ASTM spec. Then they decide that the extra cost to get to a fuel that works for that last 20% would result in less profit.
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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 07 Jun 2025, 03:23 
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Welcome Dan.

in the fuel formulations you're working with, do any of the constituents have substantially differing evaporation profiles?

What do you know about aromatic amines?


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 07 Jun 2025, 08:15 
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Username Protected wrote:

That's a question for the FAA. Some of it is outlined here: https://flyeagle.org/wp-content/uploads ... t_PAFI.pdf. Timing changes would fall under minor alterations. CR changes would be a major alteration.

Our company will wait for this PAFI process to play out and provide fuel if the marketplace wants it.


My answer was incorrect, timing changes will also be a major change requiring a form 337.


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 07 Jun 2025, 09:12 
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Username Protected wrote:
Welcome Dan.

in the fuel formulations you're working with, do any of the constituents have substantially differing evaporation profiles?

What do you know about aromatic amines?


Thanks Larry,

The distillation profile for UL100E is similar to 100LL. It has slightly higher IBP and FBP and lower T10 but the rest of the points are within D910 specs. The distillation range is broader than 100LL by about 18 degrees C.

Aromatic amines are effective octane boosters but have some undesirable properties for gasoline including reactivity, high boiling points, and high polarity. This manifests itself as slow evaporation/vaporization, discoloration, a tendency to form gums and lacquers in oil pans and to swell and/or attack materials including certain types of paints, sealants, and elastomers.

Dan


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 07 Jun 2025, 09:29 
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Dan,

Thank you for being here. I can see your expertise in fuel chemistry.

Which on of your commercially available fuels
Most closely fits the profile of your aviation fuel?

Asked another way, would VP 110 have any undesirable
Characteristics if placed in a plane?

_________________
Fly High,

Ryan Holt CFI

"Paranoia and PTSD are requirements not diseases"


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 07 Jun 2025, 10:13 
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Username Protected wrote:
You already have G100UL. If that works for you, great. We have developed a different fuel that behaves differently. The FAA and OEMs believe it is a viable fuel and are working hard to define its safe operating envelope in the entire fleet. You say you want options? That's what this is about.

Dan I appreciate your participation here and I assume you're here to learn as well as answer questions. There are a couple of very important isssues I believe you should give serious thought to WRT an unleaded gasoline for piston powered aircraft.

1) Any required modification that reduces performance is pretty much a non-starter. OTOH if you come up with a fuel that requires simple and inexpensive alterations that do NOT affect performance (e.g. horsepower, full power and cruise power BFSC) I think that would be acceptable to the market. Even a small performance change would require modifications to the operating handbooks for all affected aircraft and that would be a huge undertaking, especially considering that there are plenty of aircraft flying today whose manufacturers no longer exist.

2) Very few airports will ever be willing to offer multiple avgas types, it's simply not economical. It's not like the automotive world where retailers often provide two or more choices. Thus the only viable way for multiple unleaded fuels to exist in the marketplace is if they're completely fungible. You might think that pilots would simply choose to fuel at airports providing their favorite avgas but that's not plausible either for a number of reasons.

Both of these issues are pretty unique to aircraft fuel, primarily due to the heavily regulated nature of flying. If this fuel was for a boat, it would be a very minor annoyance if one's boat engine needed the timing retarded a few degrees even if that meant the power output dropped several percent. Boat operators who want to retain the original power output can utilize boutique fuels for the times when that's needed, and since boats are often fueled via portable tanks it's feasible to seek that out. Since there are no regulator hoops to thread it's much easier to comply with whatever changes are needed.


Thanks Lance. I appreciate your comments and you are correct, I am here to learn and try to answer questions you may have about our fuel and how PAFI is addressing these challenges.

Once you take away lead, you have to change the fuel chemistry and/or properties and compromise some property or another. Some fuels may have better detonation resistance and others better materials compatibility. Either way, some aircraft will need mods, which may include timing advancement, changes in POHs, or new gaskets, o-rings, sealants, or paint jobs. All of them will cost money. The question is how much, how many, and who will pay.

There is already a 100-octane unleaded fuel option out there that is working well for some and not so well for others. When we joined the PAFI program in 2018, we were aware of the issues with the fuels from the first iteration (https://www.faa.gov/sites/faa.gov/files ... earned.pdf). Our fuel was developed with these issues in mind.

We were also mindful that we are not aviation experts and needed to rely extensively on the industry and PAFI to guide our development efforts. That is why we chose not to follow the STC process. The PAFI TAC (technical advisory committee) includes representatives from the entire Industry, including associations representing pilots, avgas distributors, aircraft and engine OEMs, fuel bladder and propeller manufacturers, among others.

I am not here to debate the merits of one vs. the other. But I think it is important for pilots to know that the FAA and industry continue to work on other 100-octane fuel options. They don't seem to think its a distraction and I am confident our fuel will receive a thorough evaluation before it is granted fleet authorization.

Regarding your last comment about the fungibility of the fuels and potential balkanization of the avgas market, these are obviously critical issues the FAA and Industry are grappling with. I do know they will be evaluating that aspect as well and it may be that they are compatible despite significant differences in fuel compositions and properties. But, as a fuel supplier, we are also aware of the materials compatibility and other issues reported in the field with other unleaded fuels. So everyone, not just us, will have to consider if they are willing to accept liability for intermixing with the other fuels out there.

Thanks for not assuming the worst about my intentions and for taking the time to share your concerns.

Dan

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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 07 Jun 2025, 11:00 
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Username Protected wrote:
it is suspicious that a much larger company, with way more resources than GAMI, would develop a fuel that has limitations. There must be a reason that they have chosen to do so.

Hello Al,

Certainly each of the fuel developers has motivations. Here's my take on each, in chronological order.

What motivates the three contenders?
1) Swift began as a passion project of a new pilot, but having accepted VC money, evolved into an effort to identify a solution to protect that investment. The original passionate guy was eased out.

2) GAMI wants to protect their turbo market and customers, and support GA going forward, particularly the personal flying of the two founders.

3) Lyondell began with the solution in mind: better utilize their ETBE manufacturing capability. They’re not searching for the best unleaded avgas, they’re seeking an outlet for their manufacturing capacity.

Does that help?

Paul


Last edited on 07 Jun 2025, 23:02, edited 1 time in total.

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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 07 Jun 2025, 11:09 
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Username Protected wrote:
Either way, some aircraft will need mods

Hi Dan,

You started out OK, but limited the constraint space a little bit. Don't worry, that's been done a LOT in the pursuit of unleaded avgas! :-)

Fuel cost is yet another constraint. Swift's original formulation, with mesitylene, appeared to offer no performance compromises... they just didn't have any folks on board that understood gasoline blending well enough. I gave them some pro bono help, but pearls before swine and all that (lots of hogs in Indiana!)

My modeling showed that a more GAMI-like or Lyondell-like Swift fuel, with mesitylene and some xylenes, and high-octane alkylate, wouldn't require the aromatic amine additive. The kicker, and what really killed the first Swift effort, was manufacturing cost. Their contract engineer, a guy I knew professionally, got "fired" from the project for honestly answering a question at a press conference at Sun 'n Fun 2012. "What will the Swift fuel cost be, including capital recovery, etc.?" Oh, about $10/gallon. Nobody liked that answer... avgas was at a local low then, about $4.

I've been watching this drama play out since the FAA launched the CRC group in 1991. It's kind of a case study in how NOT to run a major project. :rofl:

Paul


Last edited on 07 Jun 2025, 16:08, edited 1 time in total.

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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 07 Jun 2025, 11:33 
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Username Protected wrote:
it is suspicious that a much larger company, with way more resources than GAMI, would develop a fuel that has limitations. There must be a reason that they have chosen to do so.

Hello Al,

Certainly each of the fuel developers has motivations. Here's my take on each, in chronological order.

What motivates the three contenders?
1) Swift began as a passion project of a new pilot, but having accepted VC money, evolved into an effort to identify a solution to protect that investment. The original passionate guy was eased out.

2) GAMI wants to protect their turbo market and customers, and support GA going forward, particularly the personal flying of the two founders.

3) Lyondell began with the solution in mind: better utilize their ETBE manufacturing capability. So like the little kid with a hammer, every problem looks like a nail. They’re not searching for the best unleaded avgas, they’re seeking an outlet for their manufacturing capacity.

Does that help?

Paul


No bias there, whatsoever. :lol:
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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 07 Jun 2025, 15:51 
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Username Protected wrote:

3) Lyondell began with the solution in mind: better utilize their ETBE manufacturing capability. So like the little kid with a hammer, every problem looks like a nail. They’re not searching for the best unleaded avgas, they’re seeking an outlet for their manufacturing capacity.

Does that help?

Paul


One could say about the same for Lanxess and m-toluidine.


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 07 Jun 2025, 16:05 
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Username Protected wrote:

3) Lyondell began with the solution in mind: better utilize their ETBE manufacturing capability. So like the little kid with a hammer, every problem looks like a nail. They’re not searching for the best unleaded avgas, they’re seeking an outlet for their manufacturing capacity.

Does that help?

Paul


One could say about the same for Lanxess and m-toluidine.

That's likely true, but Lanxess wasn't calling the shots...

Paul

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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 07 Jun 2025, 16:06 
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Username Protected wrote:
Certainly each of the fuel developers has motivations. Here's my take on each, in chronological order.

What motivates the three contenders?
1) Swift began as a passion project of a new pilot, but having accepted VC money, evolved into an effort to identify a solution to protect that investment. The original passionate guy was eased out.

2) GAMI wants to protect their turbo market and customers, and support GA going forward, particularly the personal flying of the two founders.

3) Lyondell began with the solution in mind: better utilize their ETBE manufacturing capability. So like the little kid with a hammer, every problem looks like a nail. They’re not searching for the best unleaded avgas, they’re seeking an outlet for their manufacturing capacity.

Does that help?

Paul


No bias there, whatsoever. :lol:


Hello Stan,

Is there a fact you dispute, or are you just being disagreeable?

Paul

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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 07 Jun 2025, 16:13 
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Username Protected wrote:

3) Lyondell began with the solution in mind: better utilize their ETBE manufacturing capability. So like the little kid with a hammer, every problem looks like a nail. They’re not searching for the best unleaded avgas, they’re seeking an outlet for their manufacturing capacity.

Does that help?

Paul


One could say about the same for Lanxess and m-toluidine.


Larry,

We had already developed G100UL and had engaged in several years of successful certification testing with m-T and were very far down the certification road before we even knew Lanxess existed.

George

George
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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 07 Jun 2025, 18:14 
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Username Protected wrote:

Larry,

We had already developed G100UL and had engaged in several years of successful certification testing with m-T and were very far down the certification road before we even knew Lanxess existed.

George

George


I don't know the specifics of your relationship with Lanxess.

Lanxess and employees are mentioned as co-inventors on several G100UL related patents.

Which is the only reason I know about them.


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