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08 Jul 2025, 02:54 [ UTC - 5; DST ]


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 05 Jun 2025, 07:17 
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Thanks for participating. Most Bonanzas and Barons run 8.5-1 NA Continentals. Do you have any info on how your fuel will work with these engines yet?


Hi Jesse. Not yet. We have data in engines with 7.5 CRs, e.g TSIO-550-K and TSIO-520-VB and it seems to do well in those. Testing was just completed in a IO-540-K1A5 with an 8.7 CR, but I haven't heard how it performed in it yet.


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 05 Jun 2025, 07:33 
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Username Protected wrote:
Thanks for participating. Most Bonanzas and Barons run 8.5-1 NA Continentals. Do you have any info on how your fuel will work with these engines yet?


Hi Jesse. Not yet. We have data in engines with 7.5 CRs, e.g TSIO-550-K and TSIO-520-VB and it seems to do well in those. Testing was just completed in a IO-540-K1A5 with an 8.7 CR, but I haven't heard how it performed in it yet.


Thanks for participating here. Please keep us posted.
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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 05 Jun 2025, 07:38 
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Does it still degrease the belly nicely with a rag?


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 05 Jun 2025, 07:43 
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Username Protected wrote:
With all due respect, your answers suggest your fuel candidate is not a viable solution and is a serious threat to GA.

Minor changes like timing adjustments and to the operating envelope are not minor in the aviation world. Changes to CR are going to run over $50k per engine. Are you going to pay for that?

As far as not intermixing, that is another huge problem. G100LL is still the only fuel that will work for the 20% of engines that burn the majority of 100LL. If your fuel cannot not be safely mixed with it, then you better be worried about those liability concerns of it getting mixed. Hopefully the FAA is as well and does not approve your fuel without it passing proper testing.

I am sorry to be harsh, but lower detonation margin, requires 20% of the fleet get expensive and performance/safety margin reducing modifications, and not fully mixable with other approved fuels, means your fuel should never be approved by the FAA.


Hi Matt,

The FAA will not grant the fuel fleet approval if it poses a threat to GA. You are also free to fuel your aircraft with G100UL if you think it is safe.

Dan


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 05 Jun 2025, 07:45 
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Username Protected wrote:
Thanks for participating here. Please keep us posted.


You're welcome, Jesse. Will do.


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 05 Jun 2025, 07:50 
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Username Protected wrote:
The FAA will not grant the fuel fleet approval if it poses a threat to GA.


I wish I believed that, but there are large factions within the FAA that would love to get rid of as much GA as they possibly can. I also think politics and money will play a larger role in approval than what is best for GA.

Also, are you trying to imply G100UL is not SAFE? That is the kind of FUD we have come to expect out of Swift, don't stoop to their level.

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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 05 Jun 2025, 08:39 
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Username Protected wrote:
Thanks for participating. Most Bonanzas and Barons run 8.5-1 NA Continentals. Do you have any info on how your fuel will work with these engines yet?


Hi Jesse. Not yet. We have data in engines with 7.5 CRs, e.g TSIO-550-K and TSIO-520-VB and it seems to do well in those. Testing was just completed in a IO-540-K1A5 with an 8.7 CR, but I haven't heard how it performed in it yet.


This is the information many of us will be looking for.
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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 05 Jun 2025, 10:32 
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Here we go

Quote:

The FAA will not grant the fuel fleet approval if it poses a threat to GA. You are also free to fuel your aircraft with G100UL if you think it is safe.

Dan



We have been talking for ages, there is an ongoing FUD campaign. It is interesting to see yet another vendor, with poker face stating, let me summarize for you:

Hey, our prospect fuel, is safe - my comment: we don’t know really it is not commercially available yet- end of comment, but it won’t wok with 20% of the fleet (that consumes 80% of the fuel) unless significant changes to the engine and operational parameters. But we will be ASTM friendly, and G100UL is not safe.

I am having hard times, we the “cost conscious” pilots, screaming about the cost of G100UL STC or the pseudo monopoly, sounds familiar? - will be OK investing mechanic labor on modifying their engines … apologies for the sarcasm when said, “we”…back to topic …

Meantime, with the not perfect fuel G100UL (Braly’s own words), I burn it today in my TSIO520UB, no modifications to the engine, I need to be extremely vigilant with components as stated in GAMI continuous airworthiness advisory, that’s it. A trade off I accept when I use it.


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 05 Jun 2025, 11:40 
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Username Protected wrote:
Also, if you don't mind me asking, the IO-540-K1A5 for which testing has been 100% completed has a compression ratio of 8.70:1 which is on the higher end of Lycoming engine compression ratios (those that were even higher at 8.9:1 appear to only come in 4 cylinder varieties: https://www.lycoming.com/sites/default/ ... ngines.pdf). Were there any observable issues with that engine using UL100E?

EDIT: I realize you probably answered this already with your response above. However, this is of particular interest to me because my Lycoming engine has a 8.5:1 compression ratio, which may or may not mean anything in the big picture because mine is turbonormalized and carbureted


I am told the K1A5 and others with 8.5 CR will need timing mods.


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 05 Jun 2025, 12:48 
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Dan

You are representing the potential vendor here and you state “I am told”.

Simple question

Is the fuel going to be an option for eg TSIO520UB without modifications yes or no?
What about 550 w TAT?

Edit: I am hoping the question influence the direction of the formula. I am all for unleaded options for my engine


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 05 Jun 2025, 13:12 
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Username Protected wrote:
I am told the K1A5 and others with 8.5 CR will need timing mods.

Can you elaborate on how the documentation would work for timing changes or compression ratio changes? Will your company be creating STCs for this, or just saying that changes will need to be made and it will fall to third parties to create STCs for these engines? Or is there some other method of modification guidance and approval envisioned?


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 05 Jun 2025, 13:29 
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Username Protected wrote:
I am told the K1A5 and others with 8.5 CR will need timing mods.

Can you elaborate on how the documentation would work for timing changes or compression ratio changes? Will your company be creating STCs for this, or just saying that changes will need to be made and it will fall to third parties to create STCs for these engines? Or is there some other method of modification guidance and approval envisioned?



That’s the regulatory heart of the matter.

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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 05 Jun 2025, 13:39 
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If timing mods are required to use the fuel, they will be retarding the timing - and at that instant, the POH performance charts are all garbage. Hence, the effect of the change to this prospective fuel will be that, for every airframe on which any changes at all are required, an STC will also be required.

I cannot begin to guess how much that would cost to underwrite the expense of performance testing to create new performance tables and limitations for each and every aircraft so affected. And, by definition, the performance will be poorer. Will we give up on takeoff distance, rate of climb, cruise speed - or all of the above?

I'll gently suggest that, in order for a new fuel to be rationally acceptable and to be a success, it will have to provide equal or greater performance to that obtained with current fuel, or it will be a non-starter.

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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 05 Jun 2025, 13:47 
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Username Protected wrote:
If timing mods are required to use the fuel, they will be retarding the timing - and at that instant, the POH performance charts are all garbage. Hence, the effect of the change to this prospective fuel will be that, for every airframe on which any changes at all are required, an STC will also be required.

I cannot begin to guess how much that would cost to underwrite the expense of performance testing to create new performance tables and limitations for each and every aircraft so affected. And, by definition, the performance will be poorer. Will we give up on takeoff distance, rate of climb, cruise speed - or all of the above?

I'll gently suggest that, in order for a new fuel to be rationally acceptable and to be a success, it will have to provide equal or greater performance to that obtained with current fuel, or it will be a non-starter.


Obviously poor Daniel and his company don’t have any real understanding of general aviation and what these “minor” changes really mean. If you are used to cars and boats and have no pilots or A&P’s at decision making levels, it is really easy to not know what you don’t know.

That said, I still fear that dirty money and dirty politics can leave us with this crap shoved down our throats if we are not vigilant and we don’t fight this hard. FWIW, where are all the GAMI haters who were spreading false fear about G100UL when it comes to the real threat of this fuel and 100R? Paging Gerald Alves and Mike C…

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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 05 Jun 2025, 14:38 
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Username Protected wrote:
If timing mods are required to use the fuel, they will be retarding the timing - and at that instant, the POH performance charts are all garbage. Hence, the effect of the change to this prospective fuel will be that, for every airframe on which any changes at all are required, an STC will also be required.

I cannot begin to guess how much that would cost to underwrite the expense of performance testing to create new performance tables and limitations for each and every aircraft so affected. And, by definition, the performance will be poorer. Will we give up on takeoff distance, rate of climb, cruise speed - or all of the above?

I'll gently suggest that, in order for a new fuel to be rationally acceptable and to be a success, it will have to provide equal or greater performance to that obtained with current fuel, or it will be a non-starter.


Obviously poor Daniel and his company don’t have any real understanding of general aviation and what these “minor” changes really mean. If you are used to cars and boats and have no pilots or A&P’s at decision making levels, it is really easy to not know what you don’t know.

That said, I still fear that dirty money and dirty politics can leave us with this crap shoved down our throats if we are not vigilant and we don’t fight this hard. FWIW, where are all the GAMI haters who were spreading false fear about G100UL when it comes to the real threat of this fuel and 100R? Paging Gerald Alves and Mike C…


Matt,

I think it's great to "fight hard", but your treatment of Daniel comes across as adversarial. The guy came to the forum voluntarily with his hands in the air and trying to learn. He deserves better. I would rather have 10 companies trying to come up with a solution than 2.
Kevin

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